Look no further than Complete Plastic Systems, Inc., where American ingenuity meets unbeatable quality.

Our Battenfeld Injection Molding Coil Heaters are designed to revolutionize the way you approach hot runner mold applications. With a focus on quality, efficiency, and precision, our heaters are engineered to elevate your injection molding processes to new heights.

Our heaters are ingeniously crafted to facilitate unparalleled heat transfer within your molds. With a unique 360-degree heat distribution capability, these heaters ensure that every nook and cranny of your mold cavity receives consistent and efficient heating. The flat design of our heaters further enhances heat transfer, enabling optimal performance for both metal and thermoplastic materials.

Precision Manufacturing

Crafted from premium 430 Stainless steel and carefully engineered to perfection, our heaters undergo a meticulous shaping process. This process involves precise heating and gradual cooling, resulting in their distinctive spring shape. While minimal spring back is typical, it can be effortlessly corrected by shaping the heater around an undersized mandrel, ensuring a flawless fit every time.

Versatility

Diverging from traditional coil heaters, our innovative coil heaters are purposefully crafted to encircle hot runner nozzles, enabling a seamless flow of plastic. This ingenious approach guarantees unparalleled heating efficiency, outshining the constraints of standard coil heaters. Furthermore, their adaptability to accommodate diverse exit styles and angles further heightens their flexibility, ensuring a precise fit for any mold cavity configuration.

Accurate Control

Our heaters can be seamlessly integrated with internal J type or K type thermocouples, guaranteeing precise temperature measurement and control. This level of accuracy ensures a consistently stable melting of your plastic material, contributing to impeccable end-product quality.

Customizable Solutions

We understand that no two applications are the same. That's why we offer our heaters in a variety of lead materials and sheathings to meet your specific needs. For applications requiring high heat resistance, we offer lead materials made by Teflon. Additionally, our heaters can be equipped with braided metal leads or armor leads.

Longevity and Quality Assurance

We stand behind the quality and reliability of our heaters. Manufactured with unwavering attention to detail and subjected to rigorous quality control standards, our American-made heaters outshine the competition. Unlike some products that may lack thorough sizing checks and quality assurance, our heaters are designed to deliver consistent performance and durability.

Rapid Delivery

We understand the importance of time in your operations. That's why we offer a rapid delivery option, ensuring you receive your customized heaters in as little as 5 days.

Investing in Excellence

While conventional band heaters may offer cost savings upfront, we believe that investing in superior quality products ultimately translates into cost savings over the long term. With our heaters, you not only secure a higher quality solution but also benefit from extended lifespan, reduced downtime, and enhanced operational efficiency.

Experience the Future of Injection Molding with Complete Plastics. Contact us today to explore how our advanced Battenfeld Injection Molding Coil Heaters can transform your molding processes and elevate your productivity.

Dial (770) 427-3834 to secure your position at the forefront of cutting-edge heating solutions.

With Complete Plastics, achieving unparalleled excellence in your industrial processes is not just an aspiration – it's an achievable reality. Let's forge the path to elevated performance and success, together!